Medical & Healthcare LSR Injection Molding
Más de 20 años de experiencia en diseño y fabricación de moldes de silicona líquida
Equipos de producción avanzados, materiales de alta calidad, un equipo profesional y una estricta gestión de la calidad
XFLSRMOLDING: Your Leading Medical & Healthcare LSR Injection Molding
XFLSRMOLDING specializes in Liquid Silicone Rubber (LSR) mold design and manufacturing with over 20 years of experience.Equipped with advanced machinery, high-quality materials, and strict quality control, we deliver reliable medical-grade LSR components.
Our products feature superior hygiene, biocompatibility, and durability, serving applications such as medical devices, wearable monitors, IV systems, catheters, and respiratory masks.
With Class 8 clean rooms and automated molding, XFLSRMOLDING ensures consistent precision and clarity, providing safe and high-performance silicone solutions for global customers.
Why Choose LSR Silicone Mold for Your Medical Silicone Products
Asistencia en diseño e ingeniería para ayudarle a convertir sus ideas en productos fabricables.
Flow Channel Design
Optimize flow channels to achieve uniform and rapid filling of liquid silicone, preventing bubbles and defects while ensuring balanced pressure and flow.
Venting System
Design effective venting paths to prevent gas buildup during curing, which could affect product integrity.
Temperature Control
Equip the mold with precise temperature control systems to maintain consistent internal temperature and promote uniform silicone curing.
Material Selection
Use high-hardness, wear-resistant, and thermally conductive materials such as premium steel and nickel alloys.
Diseño de desmoldeo
Tenga en cuenta los ángulos y mecanismos de desmoldeo para garantizar una fácil liberación del producto sin dañar las superficies lisas.
Mold Structure
Select two-plate or multi-plate mold structures based on product requirements to support complex geometries.
Precision Machining
Utilize CNC machines and other high-precision equipment to ensure smooth mold surfaces and accurate dimensions.
Medical Components LSR Molding we made for our customers
We focused on inovating high quality Medical Componentst products to ofer in the market. Here are some of our exceptional types of Medical Components LSR Molding that surely showcases your brand.
LSR Respiratory Mask Seals
high-clarity silicone seals with excellent biocompatibility.
LSR Catheter Tips
soft, flexible, and safe for direct contact with body fluids.
LSR IV System Components
precision-molded connectors and valves with tight tolerances.
LSR Duckbill & Cross-Slit Valve
used in infusion, drainage, and medical dosing devices.
LSR Wearable Monitor Pads
skin-safe, hypoallergenic pads for health monitoring devices.
LSR Syringe & Pump Seals
durable, low-friction silicone seals for consistent medical device performance.
Servicio de fabricación XFLSRMOLDING desde el diseño hasta el producto
Moldeo de prueba y ajuste: Realice comprobaciones de rendimiento tras la primera prueba y efectúe los ajustes necesarios.
Control de calidad: Establecer procedimientos de inspección para garantizar la coherencia y fiabilidad del producto.
Análisis de requisitos
Definir las funciones, dimensiones, aspecto y prestaciones del producto.
Diseño CAD
Cree modelos 3D y optimice los mecanismos de los moldes.
Fabricación de moldes
Mecanizar componentes de moldes basándose en planos de diseño.
Montaje de moldes
Realice un montaje preciso para garantizar el rendimiento y la funcionalidad del sellado.
Why Do Medical Industry Products Customers Choose Us?
Asistencia en diseño e ingeniería para ayudarle a convertir sus ideas en productos fabricables.
Exceptional Purity & Biocompatibility (Safety First)
In the medical field, whether a material causes irritation or toxicity is the top priority.
Platinum-cured with no residue
Liquid silicone rubber (LSR) uses platinum-catalyzed curing, a highly stable chemical process. In contrast, solid silicone often uses peroxide curing, which may generate by-products such as odor or extractables.
Authoritative certifications
LSR is more likely to pass strict medical-grade certifications such as USP Class VI, ISO 10993 biocompatibility tests, and FDA food-contact standards.
Fácil de esterilizar
LSR can withstand multiple sterilization methods, including autoclave, ETO, and more—without degrading or releasing harmful substances.
Micron-Level Precision Molding (Detail Replication)
Medical devices often feature complex structures and miniature dimensions. LSR mold manufacturing excels in this area
Outstanding flowability
Before curing, LSR has very low viscosity and easily fills micro-scale mold structures, perfectly replicating every detail.
Ultra-thin wall molding
Capable of producing thin-walled parts as small as 0.1–0.3 mm (e.g., precision catheter tips, micro sealing rings)—something hard for solid silicone to achieve.
Dimensional stability
LSR offers extremely low shrinkage (0.1%–0.3%), and precise mold temperature control (±10°C), ensuring exceptional dimensional consistency—critical for medical components requiring tight fits.
Fully Automated Production & Zero Flash (Cleanliness)
Medical products are typically produced in cleanrooms, and LSR injection molding fits perfectly with these requirements.
Sin rebabas ni rebabas
LSR injection molding (LIM) uses high-pressure injection into closed molds, resulting in minimal flash at parting lines. Solid silicone compression molding often produces burrs requiring manual trimming, which increases cost and may create risks (e.g., loose particles).
Alta automatización
From material mixing to injection, molding, and part removal, the entire process can be fully automated. This reduces contamination risks and meets cleanroom standards (e.g., Class 100,000).
Excellent Physical Properties & Skin-Friendly Feel
Skin-like softness
LSR typically has a soft hardness range (Shore A 0–50°), offering a silky, flexible touch with excellent elasticity—ideal for contact with human skin or mucous membranes, reducing patient discomfort.
Sealing & corrosion resistance
It provides superior waterproof sealing performance and strong resistance to body fluids and disinfectants. Whether for long-term use or implantation, LSR maintains stable performance.
¿Preparado para diseñar su próximo LSR?
Póngase en contacto con nosotros hoy mismo para obtener un análisis gratuito del moldeo de LSR y un presupuesto del proyecto.
construyamos juntos su próximo proyecto de éxito.
Ponte en contacto
Dirección
- Rm 102, Bldg 4, No. 7, Qiaoguang Ave. (North 2nd St.), Qiaotou Town, Dongguan, Guangdong, China.
Horas
- De lunes a viernes, de 8.00 a 19.00 h.
- Sáb-Dom 10:00 - 18:00
Rellene el siguiente formulario y nos pondremos en contacto con usted lo antes posible.