{"id":1294,"date":"2026-06-03T09:14:20","date_gmt":"2026-06-03T09:14:20","guid":{"rendered":"https:\/\/xflsrmolding.com\/?p=1294"},"modified":"2026-06-03T09:21:18","modified_gmt":"2026-06-03T09:21:18","slug":"lsr-injection-molding-process-challenges-in-real-production","status":"publish","type":"post","link":"https:\/\/xflsrmolding.com\/de\/lsr-injection-molding-process-challenges-in-real-production\/","title":{"rendered":"Wie ein LSR-Spritzgie\u00dfwerkzeug die Qualit\u00e4t der Teile verbessert und den Flitter reduziert"},"content":{"rendered":"<div data-elementor-type=\"wp-post\" data-elementor-id=\"1294\" class=\"elementor elementor-1294\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-71c627f8 e-flex e-con-boxed e-con e-parent\" data-id=\"71c627f8\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div 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elementor-inline-item\">\n\t\t\t\t\t\t\t\t\t\t\t<a href=\"https:\/\/xflsrmolding.com\/de\">\n\n\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">Startseite<\/span>\n\t\t\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item elementor-inline-item\">\n\t\t\t\t\t\t\t\t\t\t\t<a href=\"https:\/\/xflsrmolding.com\/de\/blog\/\">\n\n\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<svg aria-hidden=\"true\" class=\"e-font-icon-svg e-fas-chevron-right\" viewbox=\"0 0 320 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M285.476 272.971L91.132 467.314c-9.373 9.373-24.569 9.373-33.941 0l-22.667-22.667c-9.357-9.357-9.375-24.522-.04-33.901L188.505 256 34.484 101.255c-9.335-9.379-9.317-24.544.04-33.901l22.667-22.667c9.373-9.373 24.569-9.373 33.941 0L285.475 239.03c9.373 9.372 9.373 24.568.001 33.941z\"><\/path><\/svg>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">Blog<\/span>\n\t\t\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item elementor-inline-item\">\n\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<svg aria-hidden=\"true\" class=\"e-font-icon-svg e-fas-chevron-right\" viewbox=\"0 0 320 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M285.476 272.971L91.132 467.314c-9.373 9.373-24.569 9.373-33.941 0l-22.667-22.667c-9.357-9.357-9.375-24.522-.04-33.901L188.505 256 34.484 101.255c-9.335-9.379-9.317-24.544.04-33.901l22.667-22.667c9.373-9.373 24.569-9.373 33.941 0L285.475 239.03c9.373 9.372 9.373 24.568.001 33.941z\"><\/path><\/svg>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">LSR-Spritzgie\u00dfform - Leitfaden f\u00fcr Design und Herstellung<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t<\/ul>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div 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4.84v61h-31.28c-30.8 0-40.41 19.12-40.41 38.73V256h68.78l-11 71.69h-57.78V501C413.31 482.38 504 379.78 504 256z\"><\/path><\/svg>\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-grid-item\">\n\t\t\t\t\t\t<div\n\t\t\t\t\t\t\tclass=\"elementor-share-btn elementor-share-btn_twitter\"\n\t\t\t\t\t\t\trole=\"button\"\n\t\t\t\t\t\t\ttabindex=\"0\"\n\t\t\t\t\t\t\taria-label=\"Auf Twitter teilen\"\n\t\t\t\t\t\t>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-share-btn__icon\">\n\t\t\t\t\t\t\t\t<svg class=\"e-font-icon-svg e-fab-twitter\" viewbox=\"0 0 512 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M459.37 151.716c.325 4.548.325 9.097.325 13.645 0 138.72-105.583 298.558-298.558 298.558-59.452 0-114.68-17.219-161.137-47.106 8.447.974 16.568 1.299 25.34 1.299 49.055 0 94.213-16.568 130.274-44.832-46.132-.975-84.792-31.188-98.112-72.772 6.498.974 12.995 1.624 19.818 1.624 9.421 0 18.843-1.3 27.614-3.573-48.081-9.747-84.143-51.98-84.143-102.985v-1.299c13.969 7.797 30.214 12.67 47.431 13.319-28.264-18.843-46.781-51.005-46.781-87.391 0-19.492 5.197-37.36 14.294-52.954 51.655 63.675 129.3 105.258 216.365 109.807-1.624-7.797-2.599-15.918-2.599-24.04 0-57.828 46.782-104.934 104.934-104.934 30.213 0 57.502 12.67 76.67 33.137 23.715-4.548 46.456-13.32 66.599-25.34-7.798 24.366-24.366 44.833-46.132 57.827 21.117-2.273 41.584-8.122 60.426-16.243-14.292 20.791-32.161 39.308-52.628 54.253z\"><\/path><\/svg>\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-grid-item\">\n\t\t\t\t\t\t<div\n\t\t\t\t\t\t\tclass=\"elementor-share-btn elementor-share-btn_linkedin\"\n\t\t\t\t\t\t\trole=\"button\"\n\t\t\t\t\t\t\ttabindex=\"0\"\n\t\t\t\t\t\t\taria-label=\"Auf Linkedin teilen\"\n\t\t\t\t\t\t>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-share-btn__icon\">\n\t\t\t\t\t\t\t\t<svg class=\"e-font-icon-svg 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e-con-full e-flex e-con e-child\" data-id=\"3b19e431\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-aa83a4e elementor-toc--minimized-on-tablet elementor-widget elementor-widget-table-of-contents\" data-id=\"aa83a4e\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;headings_by_tags&quot;:[&quot;h2&quot;],&quot;exclude_headings_by_selector&quot;:[],&quot;marker_view&quot;:&quot;numbers&quot;,&quot;minimize_box&quot;:&quot;yes&quot;,&quot;minimized_on&quot;:&quot;tablet&quot;,&quot;hierarchical_view&quot;:&quot;yes&quot;,&quot;min_height&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:&quot;&quot;,&quot;sizes&quot;:[]},&quot;min_height_tablet&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:&quot;&quot;,&quot;sizes&quot;:[]},&quot;min_height_mobile&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:&quot;&quot;,&quot;sizes&quot;:[]}}\" 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Leitfaden f\u00fcr Design und Herstellung\" srcset=\"https:\/\/xflsrmolding.com\/wp-content\/uploads\/2026\/05\/Medical-LSR-Injection-Molding-03.jpg 1080w, https:\/\/xflsrmolding.com\/wp-content\/uploads\/2026\/05\/Medical-LSR-Injection-Molding-03-300x161.jpg 300w, https:\/\/xflsrmolding.com\/wp-content\/uploads\/2026\/05\/Medical-LSR-Injection-Molding-03-1024x550.jpg 1024w, https:\/\/xflsrmolding.com\/wp-content\/uploads\/2026\/05\/Medical-LSR-Injection-Molding-03-768x412.jpg 768w, https:\/\/xflsrmolding.com\/wp-content\/uploads\/2026\/05\/Medical-LSR-Injection-Molding-03-18x10.jpg 18w\" sizes=\"(max-width: 1080px) 100vw, 1080px\" \/>\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-1d04128c e-flex e-con-boxed e-con e-parent\" data-id=\"1d04128c\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-395882d6 elementor-widget elementor-widget-text-editor\" data-id=\"395882d6\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<h2 id=\"introduction\" class=\"font-editorial font-bold mb-2 mt-4 [.has-inline-images_&amp;]:clear-end text-base first:mt-0\">Einf\u00fchrung<\/h2><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Ein Start-up-Unternehmen, das ein tragbares medizinisches Ger\u00e4t entwickelt, forderte einmal 120 Silikondichtungskomponenten f\u00fcr Funktionstests an.<\/p><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Auf dem Papier sah das wie ein schneller Prototyp aus.<\/p><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">In Wirklichkeit ist die <a href=\"https:\/\/xflsrmolding.com\/de\/technologie\/flash-free-lsr-mold\/\">LSR-Spritzgussform<\/a> Der Prozess f\u00fcr diese Art von Bauteil brachte mehr Probleme mit sich als ein normaler Produktionslauf. Die Geometrie war d\u00fcnn, die Dichtungsfl\u00e4che durfte keinen Grat aufweisen, und das Material musste medizinischen Anforderungen gen\u00fcgen - obwohl das Design noch in der Entwicklung war.<\/p><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Diese Kombination f\u00fchrt dazu, dass Schwachstellen in der Werkzeugausr\u00fcstung und der Prozesskontrolle aufgedeckt werden.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-79472324 e-flex e-con-boxed e-con e-parent\" data-id=\"79472324\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-7e1dd876 elementor-widget elementor-widget-text-editor\" data-id=\"7e1dd876\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<h2 id=\"h2-why-customers-push-lsr-beyond-simple-parts\" class=\"font-editorial font-bold mb-2 mt-4 [.has-inline-images_&amp;]:clear-end text-lg first:mt-0 md:text-lg [hr+&amp;]:mt-4\">Warum Kunden LSR \u00fcber \u201ceinfache Teile\u201d hinaus fordern\u201d<\/h2><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Der Kunde hat nicht nach Erscheinungsbildmustern gefragt.<\/p><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Sie ben\u00f6tigten Teile, die unter realen Bedingungen zusammengebaut, komprimiert und getestet werden konnten.<\/p><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Das \u00e4ndert alles.<\/p><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Medizin- und Pr\u00e4zisionsanwendungen sind auf die <a href=\"https:\/\/xflsrmolding.com\/de\/technologie\/flash-free-lsr-mold\/\">LSR-Spritzgussform<\/a>\u00a0Verfahren, weil Silikon \u00fcber Temperaturbereiche hinweg elastisch bleibt und chemisch nicht abbaubar ist. Aber dieselben Eigenschaften machen die Verarbeitung weniger verzeihlich.<\/p><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Durch die niedrige Viskosit\u00e4t flie\u00dft das Material in jeden Spalt.<\/p><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Auch die, die Sie nicht beabsichtigt haben.<\/p><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Ingenieure haben oft Probleme damit:<\/p><ul class=\"marker:text-quiet list-disc pl-8\"><li class=\"py-0 my-0 prose-p:pt-0 prose-p:mb-2 prose-p:my-0 [&amp;&gt;p]:pt-0 [&amp;&gt;p]:mb-2 [&amp;&gt;p]:my-0\"><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Blitzlicht an der Trennungslinie<\/p><\/li><li class=\"py-0 my-0 prose-p:pt-0 prose-p:mb-2 prose-p:my-0 [&amp;&gt;p]:pt-0 [&amp;&gt;p]:mb-2 [&amp;&gt;p]:my-0\"><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Uneinheitliche Kavit\u00e4tenf\u00fcllung beim Mikro-Silikon-Formen<\/p><\/li><li class=\"py-0 my-0 prose-p:pt-0 prose-p:mb-2 prose-p:my-0 [&amp;&gt;p]:pt-0 [&amp;&gt;p]:mb-2 [&amp;&gt;p]:my-0\"><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Schwierigkeiten bei der Aufrechterhaltung der Wiederholbarkeit bei kleinen Chargen<\/p><\/li><\/ul><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Das klingt \u00fcberschaubar, bis man versucht, die Toleranzen \u00fcber mehrere L\u00e4ufe einzuhalten.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-431ae1f3 e-flex e-con-boxed e-con e-parent\" data-id=\"431ae1f3\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-d7c5d5f elementor-widget elementor-widget-text-editor\" data-id=\"d7c5d5f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<h2 id=\"h2-where-traditional-methods-start-to-break\" class=\"font-editorial font-bold mb-2 mt-4 [.has-inline-images_&amp;]:clear-end text-lg first:mt-0 md:text-lg [hr+&amp;]:mt-4\">Wo traditionelle Methoden versagen<\/h2><h3 id=\"tooling-shortcuts\" class=\"font-editorial font-bold mb-2 mt-4 [.has-inline-images_&amp;]:clear-end text-base first:mt-0\">Shortcuts f\u00fcr Werkzeuge<\/h3><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Ein g\u00e4ngiger Ansatz ist die Vereinfachung des Werkzeugbaus f\u00fcr Prototypen.<\/p><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Das f\u00fchrt in der Regel zu ungleichm\u00e4\u00dfigem Werkzeuginnendruck und schlechter Entl\u00fcftung. Das Ergebnis ist eine inkonsistente F\u00fcllung, insbesondere bei d\u00fcnnwandigen Silikonformteilen.<\/p><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Und sobald der Blitz auftaucht, wird das manuelle Beschneiden zur Notl\u00f6sung.<\/p><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Das f\u00fchrt zu Variabilit\u00e4t.<\/p><h3 id=\"process-instability\" class=\"font-editorial font-bold mb-2 mt-4 [.has-inline-images_&amp;]:clear-end text-base first:mt-0\">Instabilit\u00e4t des Prozesses<\/h3><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Ohne strenge Kontrolle der Temperatur und der Einspritzparameter \u00e4ndert sich das Aush\u00e4rteverhalten.<\/p><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Sie merken es vielleicht nicht sofort.<\/p><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Aber \u00fcber mehrere Zyklen hinweg zeigen sich Unterschiede:<\/p><ul class=\"marker:text-quiet list-disc pl-8\"><li class=\"py-0 my-0 prose-p:pt-0 prose-p:mb-2 prose-p:my-0 [&amp;&gt;p]:pt-0 [&amp;&gt;p]:mb-2 [&amp;&gt;p]:my-0\"><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Steifigkeit des Teils<\/p><\/li><li class=\"py-0 my-0 prose-p:pt-0 prose-p:mb-2 prose-p:my-0 [&amp;&gt;p]:pt-0 [&amp;&gt;p]:mb-2 [&amp;&gt;p]:my-0\"><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Komprimierungsleistung<\/p><\/li><li class=\"py-0 my-0 prose-p:pt-0 prose-p:mb-2 prose-p:my-0 [&amp;&gt;p]:pt-0 [&amp;&gt;p]:mb-2 [&amp;&gt;p]:my-0\"><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Stabilit\u00e4t der Abmessungen<\/p><\/li><\/ul><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Auch hier besteht die Herausforderung in der Konsistenz.<\/p><h3 id=\"repeatability-issues\" class=\"font-editorial font-bold mb-2 mt-4 [.has-inline-images_&amp;]:clear-end text-base first:mt-0\">Probleme mit der Wiederholbarkeit<\/h3><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Viele Anbieter k\u00f6nnen akzeptable Erstmuster herstellen.<\/p><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Nur wenige k\u00f6nnen durchg\u00e4ngig die gleichen Ergebnisse erzielen:<\/p><ul class=\"marker:text-quiet list-disc pl-8\"><li class=\"py-0 my-0 prose-p:pt-0 prose-p:mb-2 prose-p:my-0 [&amp;&gt;p]:pt-0 [&amp;&gt;p]:mb-2 [&amp;&gt;p]:my-0\"><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Mehrere Hohlr\u00e4ume<\/p><\/li><li class=\"py-0 my-0 prose-p:pt-0 prose-p:mb-2 prose-p:my-0 [&amp;&gt;p]:pt-0 [&amp;&gt;p]:mb-2 [&amp;&gt;p]:my-0\"><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Verschiedene Chargen<\/p><\/li><li class=\"py-0 my-0 prose-p:pt-0 prose-p:mb-2 prose-p:my-0 [&amp;&gt;p]:pt-0 [&amp;&gt;p]:mb-2 [&amp;&gt;p]:my-0\"><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Erweiterte Produktionsl\u00e4ufe<\/p><\/li><\/ul><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">In dieser L\u00fccke beginnen sich Versp\u00e4tungen und Schrott anzuh\u00e4ufen.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-36b259d e-flex e-con-boxed e-con e-parent\" data-id=\"36b259d\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-6833cad elementor-widget elementor-widget-heading\" data-id=\"6833cad\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Verwandte Artikel\uff1a<\/h3>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-2d9e489 e-flex e-con-boxed e-con e-parent\" data-id=\"2d9e489\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-27760ef elementor-grid-4 elementor-grid-tablet-2 elementor-grid-mobile-1 elementor-widget elementor-widget-portfolio\" data-id=\"27760ef\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;columns&quot;:&quot;4&quot;,&quot;item_ratio&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:0.7,&quot;sizes&quot;:[]},&quot;row_gap&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:0,&quot;sizes&quot;:[]},&quot;columns_tablet&quot;:&quot;2&quot;,&quot;columns_mobile&quot;:&quot;1&quot;,&quot;item_gap&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:&quot;&quot;,&quot;sizes&quot;:[]}}\" data-widget_type=\"portfolio.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-portfolio elementor-grid elementor-posts-container\">\n\t\t\t\t<article class=\"elementor-portfolio-item elementor-post  post-1319 post type-post status-publish format-standard has-post-thumbnail hentry category-uncategorized\">\n\t\t\t<a class=\"elementor-post__thumbnail__link\" href=\"https:\/\/xflsrmolding.com\/de\/why-clean-room-lsr-injection-molding-fails-when-you-apply-thermoplastic-mold-logic\/\">\n\t\t\t\t<div class=\"elementor-portfolio-item__img elementor-post__thumbnail\">\n\t\t\t<img decoding=\"async\" width=\"300\" height=\"224\" src=\"https:\/\/xflsrmolding.com\/wp-content\/uploads\/2026\/06\/Clean_room_injection_molding-300x224.jpg\" class=\"attachment-medium size-medium wp-image-1321\" alt=\"reinraum lsr spritzgie\u00dfen\" srcset=\"https:\/\/xflsrmolding.com\/wp-content\/uploads\/2026\/06\/Clean_room_injection_molding-300x224.jpg 300w, https:\/\/xflsrmolding.com\/wp-content\/uploads\/2026\/06\/Clean_room_injection_molding-1024x765.jpg 1024w, https:\/\/xflsrmolding.com\/wp-content\/uploads\/2026\/06\/Clean_room_injection_molding-768x573.jpg 768w, https:\/\/xflsrmolding.com\/wp-content\/uploads\/2026\/06\/Clean_room_injection_molding-16x12.jpg 16w, https:\/\/xflsrmolding.com\/wp-content\/uploads\/2026\/06\/Clean_room_injection_molding.jpg 1200w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/>\t\t<\/div>\n\t\t\t\t<div class=\"elementor-portfolio-item__overlay\">\n\t\t\t\t<h3 class=\"elementor-portfolio-item__title\">\n\t\tLSR-Spritzgie\u00dfen im Reinraum: Thermoplastische Logik versagt\t\t<\/h3>\n\t\t\t\t<\/div>\n\t\t\t\t<\/a>\n\t\t<\/article>\n\t\t\t\t<article class=\"elementor-portfolio-item elementor-post  post-1294 post type-post status-publish format-standard has-post-thumbnail hentry category-uncategorized\">\n\t\t\t<a class=\"elementor-post__thumbnail__link\" href=\"https:\/\/xflsrmolding.com\/de\/lsr-injection-molding-process-challenges-in-real-production\/\">\n\t\t\t\t<div class=\"elementor-portfolio-item__img elementor-post__thumbnail\">\n\t\t\t<img decoding=\"async\" width=\"300\" height=\"161\" src=\"https:\/\/xflsrmolding.com\/wp-content\/uploads\/2026\/05\/Medical-LSR-Injection-Molding-03-300x161.jpg\" class=\"attachment-medium size-medium wp-image-1262\" alt=\"LSR-Spritzgie\u00dfform - Leitfaden f\u00fcr Design und Herstellung\" srcset=\"https:\/\/xflsrmolding.com\/wp-content\/uploads\/2026\/05\/Medical-LSR-Injection-Molding-03-300x161.jpg 300w, https:\/\/xflsrmolding.com\/wp-content\/uploads\/2026\/05\/Medical-LSR-Injection-Molding-03-1024x550.jpg 1024w, https:\/\/xflsrmolding.com\/wp-content\/uploads\/2026\/05\/Medical-LSR-Injection-Molding-03-768x412.jpg 768w, https:\/\/xflsrmolding.com\/wp-content\/uploads\/2026\/05\/Medical-LSR-Injection-Molding-03-18x10.jpg 18w, https:\/\/xflsrmolding.com\/wp-content\/uploads\/2026\/05\/Medical-LSR-Injection-Molding-03.jpg 1080w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/>\t\t<\/div>\n\t\t\t\t<div class=\"elementor-portfolio-item__overlay\">\n\t\t\t\t<h3 class=\"elementor-portfolio-item__title\">\n\t\tWie ein LSR-Spritzgie\u00dfwerkzeug die Qualit\u00e4t der Teile verbessert und den Flitter reduziert\t\t<\/h3>\n\t\t\t\t<\/div>\n\t\t\t\t<\/a>\n\t\t<\/article>\n\t\t\t\t<article class=\"elementor-portfolio-item elementor-post  post-1280 post type-post status-publish format-standard has-post-thumbnail hentry category-uncategorized\">\n\t\t\t<a class=\"elementor-post__thumbnail__link\" href=\"https:\/\/xflsrmolding.com\/de\/lsr-injection-molding-process-explained-for-precision-silicone-parts\/\">\n\t\t\t\t<div class=\"elementor-portfolio-item__img elementor-post__thumbnail\">\n\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"300\" height=\"217\" src=\"https:\/\/xflsrmolding.com\/wp-content\/uploads\/2026\/05\/LSR-Injection-Molding-Process-2-300x217.jpg\" class=\"attachment-medium size-medium wp-image-1283\" alt=\"Pr\u00e4zisions-LSR-Spritzgie\u00dfverfahren f\u00fcr medizinische Silikonteile\" srcset=\"https:\/\/xflsrmolding.com\/wp-content\/uploads\/2026\/05\/LSR-Injection-Molding-Process-2-300x217.jpg 300w, https:\/\/xflsrmolding.com\/wp-content\/uploads\/2026\/05\/LSR-Injection-Molding-Process-2-1024x740.jpg 1024w, https:\/\/xflsrmolding.com\/wp-content\/uploads\/2026\/05\/LSR-Injection-Molding-Process-2-768x555.jpg 768w, https:\/\/xflsrmolding.com\/wp-content\/uploads\/2026\/05\/LSR-Injection-Molding-Process-2-18x12.jpg 18w, https:\/\/xflsrmolding.com\/wp-content\/uploads\/2026\/05\/LSR-Injection-Molding-Process-2.jpg 1080w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/>\t\t<\/div>\n\t\t\t\t<div class=\"elementor-portfolio-item__overlay\">\n\t\t\t\t<h3 class=\"elementor-portfolio-item__title\">\n\t\tLSR-Spritzgie\u00dfverfahren f\u00fcr Silikonteile erkl\u00e4rt\t\t<\/h3>\n\t\t\t\t<\/div>\n\t\t\t\t<\/a>\n\t\t<\/article>\n\t\t\t\t<article class=\"elementor-portfolio-item elementor-post  post-1271 post type-post status-publish format-standard has-post-thumbnail hentry category-uncategorized\">\n\t\t\t<a class=\"elementor-post__thumbnail__link\" href=\"https:\/\/xflsrmolding.com\/de\/low-volume-lsr-injection-molding-for-custom-silicone-components\/\">\n\t\t\t\t<div class=\"elementor-portfolio-item__img elementor-post__thumbnail\">\n\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"300\" height=\"194\" src=\"https:\/\/xflsrmolding.com\/wp-content\/uploads\/2026\/04\/tolerance-mistakes-engineers-lsr-injection-molding-06-300x194.jpg\" class=\"attachment-medium size-medium wp-image-1223\" alt=\"Qualit\u00e4tskontrolle der Abmessungen von LSR-Teilen\" srcset=\"https:\/\/xflsrmolding.com\/wp-content\/uploads\/2026\/04\/tolerance-mistakes-engineers-lsr-injection-molding-06-300x194.jpg 300w, https:\/\/xflsrmolding.com\/wp-content\/uploads\/2026\/04\/tolerance-mistakes-engineers-lsr-injection-molding-06-1024x664.jpg 1024w, https:\/\/xflsrmolding.com\/wp-content\/uploads\/2026\/04\/tolerance-mistakes-engineers-lsr-injection-molding-06-768x498.jpg 768w, https:\/\/xflsrmolding.com\/wp-content\/uploads\/2026\/04\/tolerance-mistakes-engineers-lsr-injection-molding-06-18x12.jpg 18w, https:\/\/xflsrmolding.com\/wp-content\/uploads\/2026\/04\/tolerance-mistakes-engineers-lsr-injection-molding-06.jpg 1080w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/>\t\t<\/div>\n\t\t\t\t<div class=\"elementor-portfolio-item__overlay\">\n\t\t\t\t<h3 class=\"elementor-portfolio-item__title\">\n\t\tLSR-Spritzgie\u00dfen in kleinen Mengen f\u00fcr kundenspezifische Silikonkomponenten\t\t<\/h3>\n\t\t\t\t<\/div>\n\t\t\t\t<\/a>\n\t\t<\/article>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-12cf3285 e-flex e-con-boxed e-con e-parent\" data-id=\"12cf3285\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-68885bd6 elementor-widget elementor-widget-text-editor\" data-id=\"68885bd6\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<h2 id=\"h2-how-the-lsr-injection-molding-process-is-stabil\" class=\"font-editorial font-bold mb-2 mt-4 [.has-inline-images_&amp;]:clear-end text-lg first:mt-0 md:text-lg [hr+&amp;]:mt-4\">Wie der LSR-Spritzgussprozess stabilisiert wird<\/h2><h3 id=\"h3-balanced-cold-runner-design\" class=\"font-editorial font-bold mb-2 mt-4 [.has-inline-images_&amp;]:clear-end text-base first:mt-0\">Ausbalancierte Kaltkanalkonstruktion<\/h3><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Problem: Ungleichm\u00e4\u00dfiger Materialfluss zwischen den Kavit\u00e4ten<\/p><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Wenn der Kaltkanal nicht ausgeglichen ist, f\u00fcllen sich einige Kavit\u00e4ten schneller als andere. Dies wirkt sich auf die Aush\u00e4rtungszeit und die endg\u00fcltigen Abmessungen des Teils aus.<\/p><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Ein richtig konzipiertes Kanalsystem gew\u00e4hrleistet einen gleichm\u00e4\u00dfigen Durchfluss, was die Ausbeute direkt verbessert und den Ausschuss reduziert.<\/p><h3 class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Blitzkontrolle auf der Werkzeugebene<\/h3><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Problem: Gratbildung an der Trennebene<\/p><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Bei LSR k\u00f6nnen selbst kleine L\u00fccken in den Werkzeugen zu Graten f\u00fchren.<\/p><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Werkzeugpr\u00e4zision und Spannkraft m\u00fcssen zusammenwirken. Auch die Entl\u00fcftung spielt eine Rolle - eine schlechte Entl\u00fcftung erh\u00f6ht den Druck, der das Material in unerw\u00fcnschte Bereiche dr\u00fcckt.<\/p><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Das ist nichts, was man nach dem Gie\u00dfen repariert.<\/p><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Das muss ausgearbeitet werden.<\/p><h3 id=\"h3-temperature-and-cure-control\" class=\"font-editorial font-bold mb-2 mt-4 [.has-inline-images_&amp;]:clear-end text-base first:mt-0\">Temperatur- und Aush\u00e4rtungskontrolle<\/h3><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Problem: Inkonsistente Vernetzungen<\/p><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Der LSR-Spritzgie\u00dfprozess h\u00e4ngt von einer stabilen Werkzeugtemperatur ab.<\/p><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Schwankungen f\u00fchren zu einer teilweisen Aush\u00e4rtung oder einer lokalen \u00dcberh\u00e4rtung, was sich auf die mechanischen Eigenschaften auswirkt.<\/p><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Die stabile Temperaturregelung sorgt f\u00fcr eine vorhersehbare Zykluszeit und eine konstante Materialleistung.<\/p><h3 id=\"h3-inspection-and-validation\" class=\"font-editorial font-bold mb-2 mt-4 [.has-inline-images_&amp;]:clear-end text-base first:mt-0\">Inspektion und Validierung<\/h3><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Problem: Versteckte M\u00e4ngel in Silikonteilen<\/p><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Eine Sichtpr\u00fcfung allein reicht nicht aus.<\/p><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Die Ma\u00dfkontrolle mit Hilfe von Bildverarbeitungssystemen hilft bei der Erkennung kleiner Abweichungen, insbesondere beim Mikro-Silikonformen.<\/p><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Die Validierung umfasst auch Druckverformungstests und Materialpr\u00fcfungen, um die langfristige Leistungsf\u00e4higkeit zu gew\u00e4hrleisten.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-739eaecf e-flex e-con-boxed e-con e-parent\" data-id=\"739eaecf\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-bee7ba3 elementor-widget elementor-widget-text-editor\" data-id=\"bee7ba3\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<h2 id=\"h2-faq\" class=\"font-editorial font-bold mb-2 mt-4 [.has-inline-images_&amp;]:clear-end text-lg first:mt-0 md:text-lg [hr+&amp;]:mt-4\">FAQ<\/h2><h3 id=\"what-is-the-main-challenge-in-the-lsr-injection-mo\" class=\"font-editorial font-bold mb-2 mt-4 [.has-inline-images_&amp;]:clear-end text-base first:mt-0\">Was ist die gr\u00f6\u00dfte Herausforderung beim LSR-Spritzgussverfahren?<\/h3><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Aufrechterhaltung eines gleichm\u00e4\u00dfigen Materialflusses und Aush\u00e4rtung \u00fcber Kavit\u00e4ten hinweg, insbesondere bei Pr\u00e4zisions- oder Mikro-Silikonteilen.<\/p><h3 id=\"why-is-flash-difficult-to-eliminate-in-silicone-mo\" class=\"font-editorial font-bold mb-2 mt-4 [.has-inline-images_&amp;]:clear-end text-base first:mt-0\">Warum ist es schwierig, Grate bei der Silikonformung zu beseitigen?<\/h3><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Denn d\u00fcnnfl\u00fcssiges Silikon entweicht unter Druck leicht durch kleine Spalten an der Trennfuge.<\/p><h3 id=\"can-prototype-tooling-match-production-quality\" class=\"font-editorial font-bold mb-2 mt-4 [.has-inline-images_&amp;]:clear-end text-base first:mt-0\">Kann der Prototypenbau die Qualit\u00e4t der Produktion erreichen?<\/h3><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">In vielen F\u00e4llen nicht. Prototypenwerkzeugen mangelt es oft an der f\u00fcr wiederholbare Ergebnisse erforderlichen Pr\u00e4zision und Prozessstabilit\u00e4t.<\/p><h3 id=\"how-do-manufacturers-improve-repeatability\" class=\"font-editorial font-bold mb-2 mt-4 [.has-inline-images_&amp;]:clear-end text-base first:mt-0\">Wie k\u00f6nnen die Hersteller die Wiederholbarkeit verbessern?<\/h3><p class=\"my-2 [&amp;+p]:mt-4 [&amp;_strong:has(+br)]:inline-block [&amp;_strong:has(+br)]:pb-2\">Durch ein ausgewogenes Werkzeugdesign, kontrollierte Prozessparameter und strukturierte Validierungs- und Pr\u00fcfverfahren.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-21e18288 e-flex e-con-boxed e-con e-parent\" data-id=\"21e18288\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-11d2efa9 elementor-widget elementor-widget-text-editor\" data-id=\"11d2efa9\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<h3>Jetzt sind Sie dran<\/h3><p>Sie m\u00f6chten eine Bestellung aufgeben? <a href=\"https:\/\/xflsrmolding.com\/de\/technologie\/flash-free-lsr-mold\/\">Sprechen Sie uns an!<\/a><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"<p>Blog-Startseite Blog Leitfaden zur Konstruktion und Fertigung von LSR-Spritzgussformen Herausforderungen beim LSR-Spritzgussverfahren in der Praxis Inhaltsverzeichnis Einleitung Ein Start-up-Unternehmen, das ein tragbares medizinisches Ger\u00e4t entwickelt, hatte einmal 120 Silikon-Dichtungskomponenten f\u00fcr Funktionstests angefordert. Auf dem Papier sah das nach einem schnellen Prototypenauftrag aus. In der Realit\u00e4t stellte sich heraus, dass das LSR-Spritzgussverfahren f\u00fcr [\u2026]<\/p>","protected":false},"author":1,"featured_media":1262,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_uag_custom_page_level_css":"","footnotes":""},"categories":[1],"tags":[],"class_list":["post-1294","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorized"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v24.0 (Yoast SEO v27.4) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>LSR Injection Mold Design &amp; Manufacturing Guide | xflsrmolding<\/title>\n<meta name=\"description\" content=\"How an LSR injection mold improves part quality, reduces flash, and supports medical, consumer, and industrial silicone molding projects.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, 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Home Blog LSR Injection Mold Design &amp; Manufacturing Guide LSR Injection Mold Process Challenges in Real Production Table of Contents Introduction A startup developing a wearable medical device once requested 120 silicone sealing components for functional testing. On paper, that looked like a quick prototype job. 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